- Owner:
- David
- TDI Engine Swap Video:
- Performance:
- 1/4 Mile: 14.658 @ 95.255 mph
- 1991 GTI TDI 1/4 Mile Video
- Fuel Economy:
- Best Tank: 78.494
- Worst Tank: 51.546
- Web Forum Threads:
- 1991 GTI TDI swap thread on VWVortex
- 1991 GTI TDI BV43 Turbo and Rallye Golf FMIC power upgrade thread on TDIclub
- 1991 GTI TDI Suspension overhaul thread including Porsche Brakes and VR6 parts on VWVortex
- 1991 GTI TDI 5,200 mile road-trip thread including Bonneville International Speedway and Pike's Peak on TDIclub
- Engine:
- TDI (AHU)
- TDTuning custom MAFless tune
- Race 520 Injectors
- Borg Warner BV43 turbocharger from PD170
- AFN Exhaust Manifold
- AFN turbo oil feed line
- AFN Turbo oil return line
- AFN turbo support braket
- Westach EGT probe - 1/4NPT 1/8 probe
- FRANKENBUILT 304SS 2.5" Downpipe
- TT 2.5" Downpipe back
- Mufflerectomy
- Caddy eshaust hangers (chain type)
- 1992 MKII Air Box Bottom with Corrado SLC Inlet tube
- Stock MKII Air Filter
- Corrado SLC Airbox Top
- MK3 Jetta VR6 MAF housing - cut in half
- 2007 Jetta 2.5 intake pipe
- FRANKENBUILT 304SS turbo inlet pipe
- FRANKENBUILT Aluminum 2.5" intercooler plumbing
- Rallye Golf intercooler
- Street Toys 2.5" race pipe
- PD130 intake manifold
- ABF Alternator Setup with Bosch 90A Alternator
- Power Steering Deleted
- High Temperature thermostat - 92°
- Early Cabroilet aluminum thermostat housing
- 630mm euro passat (with tow package) radiator - to fit rallye golf intercooler
- Passat 16v dual radiator fans
- MANN+HUMMEL ProVent 200 CCV filter
- FRANKENBUILT valvecover to delete CCV puck and feed CCV filter
- FRANKENBUILT 3 Bar MAP Sensor
- Suspension/Drive train:
- MK3 K-Frame, fulley seam-welded and reinforced
- Manual steering rack
- MK3 Golf CL Tie rods
- Mk3 TDI transmission (CTN Code)
- BoraParts 6-speed kit with .622 6th gear
- Peloquin limited slip differential
- Late MK4 02J Shift box, tower, and cables
- Audi TT shift weight/lever short shifter
- Neuspeed B4 Passat VR6 front sport springs (210 in-lbs)
- Modified (2 dead coils cut out) Neuspeed B4 Passat VR6 rear springs (185 in-lbs)
- Bilstein HD shocks and struts
- Ground Control camber plates
- MK3 VR6 A-Arms
- MK3 VR6 Knuckles, blueprinted, lightened & shot peened
- MK3 VR6 Hubs with ABS rings removed
- Mk3 VR6 CV shafts with GKN joints
- R32 front A-Arm bushings
- 19/25mm DE front sway bar
- Shine Racing rear sway bar
- FRANKENBUILT rear stub axle adapters
- MK4 rear stub axles
- Brakes:
- 25mm Master cylinder
- 300x25mm custom 2-piece RacingBrake front rotors
- Porsche Boxster Calipers
- FRANKENBUILT 7075-T7 Aluminum front caliper carriers
- MK4 RacingBrake drilled and slotted rear rotors
- MK4 rear caliper carriers
- MK4 aluminum rear brake calipers
- USP Motorsport Stainless braided brake lines with black sheath
- Akebono Euro Ceramic brake pads
- Wheels/Tires:
- 15x7 et48 Team Dynamics Pro Race 1 Wheels with a 5mm spacer
- 185/55r15 Pirelli P7 Cinturato All Season Ecoimpact LRR tires
- Stereo:
- Sony Xplod
- Blau Punkt speakers
- Sub in the trunk
- Interior:
- Hella Rallye steering wheel (By MOMO)
- Rebuilt non-A/C heater box and firewall block plate
- European passenger side deep non-A/C under-dash pocket
- European CE2 driver side under-dash pocket
- Dash modded for MK3 TDI Instrumetn Cluster
- 42DD Radio delete Gauge panel (3 VDO Vision Gauges: Boost, EGT, Oil Pressure)
- Stainless Golf GTI door sills
- Hella smoked time-delay dome light
- Corrado pedal assembly (Modified to accommodate DBW)
- Exterior:
- Fender lips rolled for clearance
- Core support modded to fit Rallye Golf intercooler
- FRANKENBUILT MKII Aero Wipers
- Fiat Marea Weekend Estate rear wiper on a small spline pre-89 hub
- Porsche 944 Door handles
- Mercedes G500/G55AMG Headlights on FRANKENBUILT adapters with 35W 4300K HIDs
- Clear inner driving lights with 50W 4300K HIDs
- Rallye Tails wired with full rear harness sourced in German junk-yard
- Genuine Wolfsburg front plate
- 61MPG rear plate
- European late MKII "Golf GTI" badge
- MKIII Golf GT "TDI" badge
- 97+ Jetta trunk catch pin
- MK3 Cabriolet trunk latch
- MK3 Golf Trunk stop rubbers
- MK3 hood stop rubbers
- MK3 Golf Hatch struts (Don't let it hit you in the face on the way up!)
- MKII Diesel hood insulation
- Diesel fuel tank with Ventectomy
- Cabin air filter option
- Misc:
- Corrado VR6 front cross-member
- Seat Toledo full front belly pan
- Home
- 1991 VW GTI TDI Swap
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